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Laser

Chemical etching and laser cutting are two methods to manufacture precision metal parts but depending on your application, one method may be better suited than another-or, both methods may be best. For example, Fotofab may choose to laser cut certain features (holes, slots, etc) smaller than 0.004" (.102mm). Below is a comparison chart that shows how laser cutting and chemical etching metal parts compare:

 

 

Laser

Chemical Etching

Min. feature size 0.001"(.0254mm) 0.004" (.102mm)
Tolerances Down to +/- 0.0002" (.005mm) Down to +/- 0.001" (.0254mm)
Delivery Standard delivery: 2 weeks Same-day up to 2-3 weeks
Minimum lot Usually $300 plus set-up/programming $300 plus $250 for phototool
Additional fees Set-up fees and programming(fees vary) Phototool(usually $250-$275 for single part tool)
Materials Metals and non-metals Metals
Ideal material thicknesses From 0.0005" (.0127mm) to 0.1250" (3.18mm) From 0.0005" (.0127mm) to 0.090" (2.29mm)
Intricate features Can add to cost No price increase for intricate designs

 

To discuss your application, please send an email to Sales or call us at (773) 463-6211.